CityGlobal.Earth  ·  Selected Work

Case StudiesWhat we made, and its impact.

Programs we designed, tooled and manufactured — with the order counts, unit volumes and years behind them.

39 programs  ·  Every figure from our own order book  ·  Full studies on request

Each entry is a real program: what the brand asked for, what made it hard to build, and what was tested before it shipped. Figures are unit volumes, order counts and program years from our own records. Commercial terms are not published. One brand is shown as Undisclosed Brand at its own request.

39
Programs
10 yrs
Longest running program
7
Categories
FY2026
Current through
05

Retail & Consumer Brands

5 programs
Retail & Consumer Brands
60
Production Orders — One brand, one specification, ten years
Case Study 01  ·  Retail & Consumer Brands

Undisclosed Brand — A Ten-Year Retail Program

Consumer accessory brand from Shark Tank · direct to brand · name withheld

Sixty production orders for one brand across ten years on a single specification — what a manufacturing relationship looks like when nothing breaks.

A single-purpose consumer accessory that came out of Shark Tank and went on to reach national retail distribution across mass, specialty and online channels, and has stayed in continuous production on its original specification. The brand is withheld at its request; the program is described here with its permission in outline only.

Why the client asked for it The brand had a proven product and national distribution, and needed a manufacturing partner who could hold quality across container-scale reruns without the founders having to fly to the factory.
60
PRODUCTION ORDERS
The deepest relationship in our book
90+
CONTAINERS SHIPPED
Across ten years of continuous production
189,504
PEAK UNIT COUNT
One run, single specification
10 yrs
CONTINUOUS PRODUCTION
Never re-engineered
What made it complex
  • Retail packaging compliance across three channel types
  • Multiple SKUs sharing components — forecasting done at part level
  • Electronics and battery compliance inside a soft-goods product
  • Container scheduling against retailer reset windows, for years
  • Volume ranging from 1,008 to 189,504 units on one specification
Testing & compliance Battery and electronics safety · California Prop 65 · Retail packaging drop test · Material durability and UV exposure · Carton drop and stack test
Sixty orders is not a sales record. It is a quality record.
Full case study available upon request
Retail & Consumer Brands
150
Orders Delivered — Continuous restock, never a gap
Case Study 02  ·  Retail & Consumer Brands

Belly Bandit — Postpartum Compression, Cut and Sewn

The Caden Company · Belly Bandit

Six SKUs of postpartum compression wear.

Belly Bandit built the modern postpartum compression category in the United States, taking a centuries-old practice of binding after birth and turning it into a graded, medically-informed garment sold through maternity retail, hospitals and direct to consumer. The Caden Company holds the brand. Its products travel by word of mouth between mothers, which makes availability and consistency worth more than any advertisement.

Why the client asked for it Belly Bandit sells a garment a woman wears against her skin within days of giving birth. The brand needed a manufacturing partner who could hold graded sizing, medical-grade compression and a soft hand across six SKUs at once and keep restocking a category that does not tolerate an out-of-stock.
150
ORDERS DELIVERED
Continuous restock, never a gap
6
ACTIVE SKUS
Wraps, extender and gel pack
Skin
CONTACT GRADE
Worn daily within days of birth
What made it complex
  • Graded sizing that holds the same compression at every circumference
  • Fabric recovery through repeated washing, not just on first wear
  • Seam placement against healing skin — comfort as a specification
Testing & compliance Skin-contact textile programme — compression held to grade across the size run, fabric recovery verified after repeated wash cycles, and seam and finish inspected on every restock. Produced in an audited factory and inspected to ANSI/ASQ Z1.4 sampling standards.
A mother wears this on the third day of her new life. It has to be right.
Full case study available upon request
Retail & Consumer Brands
Years Running — FY24 tY25 and FY26
Case Study 03  ·  Retail & Consumer Brands

Aveda Graduation Lapel Pins

Estée Lauder Companies · Aveda

The same graduation pin, delivered three years running to a fixed ceremony date, in eco-nickel to match the brand’s environmental standards.

Aveda was founded in 1978 in Minneapolis by Austrian hairdresser Horst Rechelbacher, who built the brand around plant-derived ingredients and environmental responsibility long before either was commercially fashionable. It pioneered the use of post-consumer recycled packaging and renewable energy in beauty manufacturing. Estée Lauder Companies acquired Aveda in 1997.

Why the client asked for it Estée Lauder needed a graduation keepsake for Aveda Institute students that reflected the brand’s environmental standards, not a generic promotional pin.
YEARS RUNNING
FY24 tY25 and FY26
50,000
PINS DELIVERED
Across the four programs
Eco
NICKEL PLATING
Meets the brand’s material standards
What made it complex
  • Eco-nickel plating specified to meet the brand's sustainability standards
  • Packaging moved from organza bag to glassine envelope — less material, better presentation
  • Fixed, immovable in-hands dates tied to graduation ceremonies
Testing & compliance Nickel-release and skin-contact compliance · California Prop 65 · Plating adhesion and salt-spray test · Enamel colour match to brand standard · Pin-clutch retention test · Carton drop test
The brand comes back every year, because the pin is right every year.
Full case study available upon request
Retail & Consumer Brands
53,000
Throws Produced — Single production run
Case Study 04  ·  Retail & Consumer Brands

GUESS Fleece Throws

GUESS

53,000 premium fleece throws for a global fashion house, produced once and delivered into two national retail networks.

GUESS was founded in 1981 by the four Marciano brothers, who arrived in Los Angeles from the south of France and sold a stone-washed ‘Marilyn’ jean that Bloomingdale’s agreed to stock on a two-dozen trial. It sold out in hours. The brand built itself on black-and-white campaign imagery and became one of the defining American denim houses of the 1980s and 1990s.

Why the client asked for it GUESS needed a premium fleece throw as a gift-with-purchase across both its United States and Canadian retail networks, delivered to two countries from one production run.
53,000
THROWS PRODUCED
Single production run
2
COUNTRIES SERVED
United States and Canada
2×40′HQ
CONTAINER PROGRAM
One run, two customs entries
4
QUOTE ROUNDS
Two suppliers competing on hand-feel
What made it complex
  • One production run split into two countries with separate customs entries
  • Fleece hand-feel is subjective — four sampling rounds to get sign-off
  • Fashion-house colour standards on a textile that dyes unevenly
Testing & compliance Textile flammability · Fabric weight and hand-feel approval · Colour matching to brand standards · Wash and pill testing · Carton drop and stack test · Pre-production sample approval
One run, two countries, one standard of finish.
Full case study available upon request
Retail & Consumer Brands
9
Production Orders — Across garters, packaging and rhinestones
Case Study 05  ·  Retail & Consumer Brands

Girly Go Garter

Girly Go Garter · direct to founder

Nine production orders for a founder-led brand, from 505 pieces to 5,000 proof that small orders get the same engineering as large ones.

Girly Go Garter was created by style expert and television personality Andy Paige, who built a career on HGTV and TLC before designing a lace thigh garter with pockets a way to carry a phone, cards and keys when a dress has nowhere to put them. It became a direct-response and boutique retail product, sold on the strength of a founder demonstrating it on camera.

Why the client asked for it A founder-led brand needed a manufacturing partner who would take a 505-piece order seriously, then scale with her as retail and television exposure grew.
9
PRODUCTION ORDERS
Across garters, packaging and rhinestones
505 → 5,000
ORDER RANGE
We grew with the brand, not ahead of it
3
PRODUCT ELEMENTS
Garter, rhinestone detail and retail pack
Air + sea
MIXED FREIGHT
Matched to each order's urgency
What made it complex
  • Order quantities as low as 400 pieces — minimums had to be negotiated, not quoted
  • Lace, elastic and rhinestone application on a garment worn against skin
  • Retail packaging, tissue and press materials produced alongside the product
Testing & compliance Textile and elastic safety · Rhinestone adhesion and pull test · Skin-contact material compliance · Wash and wear testing · Size-run fit approval · Retail packaging approval
Every large client was once a small one. We manufacture accordingly.
Full case study available upon request
19

Spirits & Beverage

19 programs
Spirits & Beverage
101
Orders Delivered — Seven consecutive years, 2019–2025
Case Study 06  ·  Spirits & Beverage

Maker’s Mark — Six Product Categories, One Brand

Maker’s Mark · Ambassador Program

One hundred and one won orders across six product categories for Maker’s Mark seven consecutive years, one colour standard.

Maker’s Mark was founded in Loretto, Kentucky in 1953 by Bill Samuels Sr., who burned his family’s 170-year-old rye recipe and built a wheated bourbon instead. His wife Margie designed the bottle and dipped the first necks in red wax by hand a seal still applied by hand today and registered as trade dress. The distillery is a National Historic Landmark, and the Ambassador Program is one of the largest brand-advocate programmes in American spirits.

Why the client asked for it Maker’s Mark is a bourbon whose entire identity is a hand-dipped wax seal, and it activates in venues that cannot be rescheduled the Derby, Keeneland, the Breeders’ Cup, Rupp Arena. The brand needed one partner who could hold that wax red across a paper cup, a cotton shirt, a rubber mat and a cast lapel pin.
101
ORDERS DELIVERED
Seven consecutive years, 2019–2025
6
PRODUCT WORLDS
Drinkware, apparel, barware, outdoor, novelty, textiles
33
DRINKWARE RUNS
Sugarcane, mint julep and stadium cups
2
CHANNELS HELD
One colour standard across both
What made it complex
  • One wax red held across paper, cotton, rubber and cast metal
  • Venue dates — Derby, Keeneland, Breeders’ Cup, Rupp Arena — that cannot move
  • Two separate agency channels buying into the same brand standard
Testing & compliance Food-contact compliance on every drinkware run, with sugarcane and rPET content verified to specification · colour proofed to the wax red on each substrate before release · nickel-release and skin-contact testing on cast pins · pre-production samples approved run by run · inspected to ANSI/ASQ Z1.4 by an independent laboratory.
The wax seal is the brand. Everything we make has to earn the right to sit next to it.
Full case study available upon request
Spirits & Beverage
113
Orders Delivered — Eight consecutive years, 2019–2026
Case Study 07  ·  Spirits & Beverage

Jim Beam — Volume Without a Compromise

Jim Beam · Jim Beam White · Jim Beam Premiums

One hundred and thirteen won orders across eight consecutive years for Jim Beam including a single run of 1,750,000 sampling cups in thirteen designs.

Jim Beam has been distilled by the same family since 1795, seven generations of Beams in Clermont, Kentucky, making it the best-selling bourbon in the world. The portfolio now runs from Jim Beam White through the Premiums and Red Stag, under Beam Suntory since 2014 which means a single sampling programme has to serve a dozen sub-brands at once without any of them losing their own face.

Why the client asked for it Jim Beam samples at a scale almost nothing else in spirits matches millions of cups a year, in a dozen different brand designs, all landing before the same season opener. The brand needed a partner who could gang-run twelve designs at once without the twelfth looking like an afterthought.
113
ORDERS DELIVERED
Eight consecutive years, 2019–2026
1,750,000
CUPS IN ONE RUN
Thirteen brand designs, one gang run
20
CUP PROGRAMMES
Sampling, stadium and sugarcane formats
12
FLOOR RUG RUNS
MLB, NFL, NBA and USSF programmes
What made it complex
  • Thirteen brand designs gang-run in a single press window
  • Millions of food-contact units a year, every one to specification
  • League-licensed artwork — MLB, NFL, NBA and USSF — in the same programme
Testing & compliance Food-contact compliance on every cup run, with rPET recycled content verified to specification · licensed-artwork approval held for each league programme · colour proofed design by design across gang runs · pre-production samples approved on every run · inspected to ANSI/ASQ Z1.4 by an independent laboratory.
Anyone can print a million cups. The trick is printing thirteen brands’ worth in one window.
Full case study available upon request
Spirits & Beverage
45
Orders Delivered — Five consecutive years, 2022–2026
Case Study 08  ·  Spirits & Beverage

Malibu Branded Merchandise

Malibu · Pernod Ricard

Forty-five won orders in five years for Malibu including the 100% sugarcane drink bucket reordered thirteen times.

Malibu was created in 1978 as a coconut-flavoured Caribbean rum and is now the best-selling flavoured rum in the world, owned by Pernod Ricard. Its entire brand equity is a single idea summer which is why its merchandise programme lives or dies on landing before the season rather than during it.

Why the client asked for it Malibu sells summer, and summer arrives on a fixed date. The brand needed a partner who could hold one signature item the sugarcane bucket while adding a new seasonal range around it every trimester without the range ever looking assembled from a catalogue.
45
ORDERS DELIVERED
Five consecutive years, 2022–2026
13
BUCKET RUNS
32 oz and 16 oz, with and without lids
8
SUNGLASS PROGRAMMES
Blender, aviator and chunky frames
100%
BIO-BASED
Sugarcane specified on the signature item
What made it complex
  • One signature item held stable while the range around it changed every trimester
  • 100% bio-based sugarcane qualified for food contact at 88,000 pieces a run
  • Iridescent and holographic finishes matched across unrelated materials
Testing & compliance Food-contact compliance on all drinkware, with 100% bio-based sugarcane content verified to specification · drop-ball and UV verification on every sunglass programme · colourfastness and finish testing on iridescent textiles · pre-production samples approved run by run · inspected to ANSI/ASQ Z1.4 by an independent laboratory.
Hold the one thing they cannot do without, and they will let you build everything else.
Full case study available upon request
Spirits & Beverage
61
Orders Delivered — Eight consecutive years, 2019–2026
Case Study 09  ·  Spirits & Beverage

Jameson — The Reorder That Would Not Stop

Jameson Irish Whiskey · Pernod Ricard

Sixty-one won orders across eight years for Jameson including the Wayfarer sunglasses reordered ten separate times.

John Jameson founded his Bow Street distillery in Dublin in 1780, owned by Pernod Ricard since 1988. Its American growth was built through bars, festivals and sport rather than television, which makes reorderable merchandise the working end of the brand.

Why the client asked for it Jameson does not want a new premium every season; it wants the one that works, again. The brand asked for items that could be reordered indefinitely at a stable cost while the agency of record changed underneath them.
61
ORDERS DELIVERED
Eight consecutive years, 2019–2026
10
SUNGLASS RERUNS
From 12,150 pieces to 113,002
8
KOOZIE RERUNS
The same item, eight times
3
ORNAMENT RUNS
Including 21,000 pieces flown for a holiday reset
What made it complex
  • A cost held stable enough that reordering beat re-sourcing, ten times over
  • Quantities from 12,150 to 113,002 pieces on the same tooling
  • Continuity maintained through a change of agency of record
Testing & compliance Drop-ball and impact testing on sunglass lenses, with UV protection verified to specification · food-contact compliance on buckets and drinkware · licensed team artwork approved programme by programme · pre-production samples approved on every rerun rather than carried over · inspected to ANSI/ASQ Z1.4 by an independent laboratory.
Ten reorders of one product is not luck. It is a cost that never surprised them.
Full case study available upon request
Spirits & Beverage
1,401,000
Sets Produced — The largest run in City Global history
Case Study 10  ·  Spirits & Beverage

Maker’s Mark Bottle Mistletoe

Maker’s Mark Ambassador Program (Beam Suntory)

1,401,000 sets for a single holiday season a five-component mistletoe assembly that turned every Maker’s Mark bottle into a gift.

Maker’s Mark was founded in 1953 in Loretto, Kentucky by Bill Samuels Sr., who burned his family’s 170-year-old rye recipe and built a new one on soft red winter wheat. The hand-dipped red wax seal has been on every bottle since the first release and remains one of the most recognised marks in American whiskey. The brand joined Beam Suntory in 2014, and its Ambassador Program is a long-running direct-to-advocate platform City Global has produced for since 2012.

Why the client asked for it Maker’s Mark wanted its holiday bottle to become the reason a shopper picked it off the shelf a national activation across the entire holiday allocation, not a regional promotion.
1,401,000
SETS PRODUCED
The largest run in City Global history
5
COMPONENTS PER SET
Assembled and packed as one unit
On time
FOR HOLIDAY
Three sea containers plus two air shipments
What made it complex
  • 1.4 million sets against a fixed holiday shelf reset — no date flexibility
  • Five separate components sourced, tooled and assembled into one packed unit
  • Eight costing rounds to halve the per-set cost before committing to production
Testing & compliance California Prop 65 · Seven in-line QC inspections · Three pre-production sample rounds · Silicone material safety · Carton drop and stack test · Assembly and pack-out audit
Anyone can make one. Delivering 1.4 million of them by a fixed holiday date is the business.
Full case study available upon request
Spirits & Beverage
378,447
Shakers Produced — Scaled up from a 26,000 opening brief
Case Study 11  ·  Spirits & Beverage

Casamigos x FIFA World Cup 26 Shaker

Casamigos (Diageo) · FIFA World Cup 26

378,447 licensed cocktail shakers for the FIFA World Cup 26 a national retail activation for one of the fastest-growing tequilas in the world.

Casamigos began in 2013 as a private tequila George Clooney and Rande Gerber had made for themselves and their friends in Mexico the name means ‘house of friends’. Demand from those friends turned it into a brand, making it one of the fastest brand-to-exit stories in modern spirits.

Why the client asked for it Casamigos wanted a World Cup activation at national retail scale, and Diageo needed a partner who could hold FIFA licensing standards across nearly four hundred thousand units.
378,447
SHAKERS PRODUCED
Scaled up from a 26,000 opening brief
FIFA
LICENSED ARTWORK
World Cup 26 marks, approved
14.6×
VOLUME GROWTH
From first quote to final order
What made it complex
  • Five volume tiers quoted and held as the programme scaled 14.6×
  • FIFA licensed artwork — approval gates outside the client's control
  • A tournament date that cannot be moved and cannot be extended
Testing & compliance Lab-tested by Zhejiang RTS Test Co., report RTS250811X1692FDBG2 — PASS on every item. CPSIA Section 101 total lead in substrate (cup and lid both non-detect) · CPSIA Section 101 and 16 CFR 1303 lead in surface coating (non-detect against a 90 ppm limit) · California Prop 65 total cadmium · Phthalates to CPSC 16 CFR 1307 and California A.B.1108 · Bisphenol A · Total chromium in stainless steel to US FDA GRAS. Performance: neutral salt spray 48 hours to ASTM B117 returning a rating of 10, the top of the scale, at no more than 0.01% corrosion with no deterioration · mechanical dishwashing resistance to EN 12875-2, ten cycles at 65°C with no change in appearance and full retained function · sensorial odour and taste to EC 1935/2004, scoring 0.5 against a 2.5 limit.
A World Cup happens once. The product has to be right the first time.
Full case study available upon request
Spirits & Beverage
Seasons Run — Re-ordered every year since FY24
Case Study 12  ·  Spirits & Beverage

Malibu 32 oz Sugarcane Drink Bucket

Pernod Ricard · Malibu

One product, re-ordered five summers running a 100% bio-based sugarcane drink bucket that replaced hard single-use plastic without losing shelf presence.

Malibu was created in 1978 as a Caribbean coconut-flavoured rum, originally produced in Barbados to make rum drinkable for a generation raised on cocktails rather than sipping spirits. It became one of the best-selling flavoured rums in the world and has been part of the Pernod Ricard portfolio since 2005, marketed around sun, beach and summer occasions.

Why the client asked for it Pernod Ricard needed a summer VAP that could carry the Malibu brand into backyard and beach occasions while satisfying a corporate mandate to move away from single-use plastic.
SEASONS RUN
Re-ordered every year since FY24
88,000
PEAK RUN VOLUME
Single production run, delivered complete
100%
BIO-BASED BUCKET
Bucket and handle in sugarcane resin
What made it complex
  • Bio-based sugarcane resin behaves differently from PP — shrink rates and gate placement had to be re-solved from scratch
  • Lid required a 25% sugarcane / 75% PP blend to keep a reliable snap fit
  • Tight dimensional control at 11.8 × 9.5 × 12.2 cm across five separate runs
Testing & compliance Drop test · Food-contact safety (FDA / LFGB) · California Prop 65 · Bio-based content verification · Lid retention and leak test · Carton drop and stack test
Build it once, build it right, and the brand will ask for it again.
Full case study available upon request
Spirits & Beverage
69
Recycled Runs — Delivered 2019 through 2025
Case Study 13  ·  Spirits & Beverage

Beam Suntory — The rPET Sampling Cup Program

Beam Suntory portfolio · twelve brands

Sixty-nine recycled-material sampling cup runs including a single order of 1,750,000 cups across thirteen brand designs.

Beam Suntory brought together the oldest bourbon family in America and the house that created Japanese whisky, and its US sampling programme reaches across a dozen brands at once Jim Beam, Maker’s Mark, Hornitos, Cruzan, Sauza, Legent, Knob Creek and more. Recycled PET and PLA cups moved through that programme from 2019 onward, which is what makes it a genuine category shift rather than a single brand’s gesture.

Why the client asked for it Sampling is how spirits brands recruit drinkers, and it consumes millions of single-use cups a year which had become the most visible sustainability problem in the category. Beam Suntory asked for the same cup in recycled PET, at the same cost, with no loss of print quality.
69
RECYCLED RUNS
Delivered 2019 through 2025
1,750,000
CUPS IN ONE RUN
Thirteen brand designs, one gang run
13
BRANDS IN ONE WINDOW
Each holding its own colour standard
rPET + PLA
MATERIALS
Recycled content verified every run
What made it complex
  • Thirteen brand designs gang-run inside one press window
  • Food-contact compliance on recycled feedstock, run after run
  • Recycled content verified to specification rather than asserted
Testing & compliance Food-contact compliance on every rPET and PLA run, with recycled content verified to specification rather than declared · print adhesion and colour proofed design by design across gang runs · stacking, rim and leak checks on each format · pre-production samples approved on every run · inspected to ANSI/ASQ Z1.4 by an independent laboratory.
Nobody switches to recycled because it is right. They switch when it costs the same.
Full case study available upon request
Spirits & Beverage
482,677
Pairs Shipped — From 12,150 to 113,002 per run
Case Study 14  ·  Spirits & Beverage

Jameson Sunglasses Wayfarer — Ten Runs, One Product

Jameson Irish Whiskey · Pernod Ricard

on the same tool, from 12,150 pieces to 113,002.

John Jameson founded his Bow Street distillery in Dublin in 1780, and Jameson is now the best-selling Irish whiskey in the world, owned by Pernod Ricard since 1988. Its American growth was built in bars, at festivals and around sport rather than on television, which makes a wearable green premium the working end of the brand.

Why the client asked for it Jameson needed one giveaway it could put on a bar, a festival gate and a sponsorship activation every season without re-sourcing it, re-testing it or renegotiating it. The brief was a signature green Wayfarer at a cost stable enough that reordering always beat shopping the item around.
482,677
PAIRS SHIPPED
From 12,150 to 113,002 per run
40 days
MASS PRODUCTION
Samples in hand inside 30
UV400
LENS STANDARD
Impact tested, PASS
What made it complex
  • Order sizes from 12,150 to 113,002 pairs with no retooling and no requalification
  • Continuity maintained through a change of agency of record
  • Reruns quoted off a known cost rather than re-developed each season
Testing & compliance Tested by RTS Test Co., Ltd. (Zhejiang), report RTS23X15683SL, 3 July 2023 — PASS on total lead (CPSIA Section 101), total cadmium and bisphenol A (California Proposition 65), total phthalates (16 CFR Part 1307) and lens impact resistance · UV400 verified to specification · pre-production samples approved on every rerun rather than carried over.
Ten reorders of one pair of sunglasses. Nothing about the product changed — that is the whole point.
Full case study available upon request
Spirits & Beverage
77,419
Replicas Delivered — 47,448 JD · 29,971 Herradura
Case Study 15  ·  Spirits & Beverage

Jack Daniel’s & Herradura Bottle Replicas

Brown-Forman

Two brand-exact bottle replicas cut from two custom molds 77,419 units across one fiscal year for two of the most protected bottles in spirits.

Jack Daniel’s was founded by Jasper Newton ‘Jack’ Daniel in Lynchburg, Tennessee, and his was the first registered distillery in the United States; every drop is still charcoal-mellowed through the Lincoln County Process. Herradura was founded in 1870 at Hacienda San José del Refugio in Jalisco and is credited with creating the first reposado tequila in 1974. Brown-Forman has owned Jack Daniel’s since 1956 and acquired Herradura in 2007 two of the most tightly controlled trade dress programmes in spirits, under one corporate owner.

Why the client asked for it Brown-Forman wanted a drinkware piece that reads as the actual bottle at arm’s length a replica the consumer photographs, not a cup with a logo printed on it.
77,419
REPLICAS DELIVERED
47,448 JD · 29,971 Herradura
2
CUSTOM MOLDS
One cut for each brand’s bottle
Tritan
OPTICAL CLARITY
Dishwasher-stable, will not cloud
What made it complex
  • Two custom molds cut, funded and approved before a single unit could run
  • Brand-exact trade dress on two bottles owned by the same parent company
  • Tritan specified over standard PET so the piece would not cloud in use
Testing & compliance Lab-tested by QIMA Testing (Shanghai), report T-26241929-13-R1 — PASS on every item, one report covering both brands. FDA 21 CFR 177.2420 cross-linked polyester resins · California Prop 65 phthalates · Prop 65 Bisphenol A · Prop 65 total cadmium and total lead in substrate materials. Final Random Inspection CG#10483-2 returned CONFORM on a 315-set sample — zero critical and zero major defects.
A replica either reads as the bottle or it reads as a cup. That difference is cut into the steel.
Full case study available upon request
Spirits & Beverage
46
Orders Delivered — Six consecutive years, 2021–2026
Case Study 16  ·  Spirits & Beverage

The Bar Mat Program — Eleven Pro Teams, Five Portfolios

Jameson · Absolut · Malibu · Jim Beam · Maker’s Mark · Bacardi · Grey Goose

Roughly 29,500 bar mats across 46 orders co-branded with eleven pro teams across five major leagues, for seven spirits brands at once.

The rubber bar mat is the least glamorous object in the drinks trade and the most fought over. It sits on the rail where the bartender builds every drink, which makes it the only permanent brand placement inside a bar that a brand can actually buy. Four competing spirits houses ran the same play through City Global.Earth and because the mats are co-branded with local teams, the same tooling serves a different city every season.

Why the client asked for it A spirits brand cannot buy the back bar, but it can own the rail the bartender works on co-branded with the local pro team, so a Jameson mat in Phoenix reads Suns and the same one in Baltimore reads Ravens.
46
ORDERS DELIVERED
Six consecutive years, 2021–2026
~29,500
MATS PRODUCED
From 20-piece add-ons to 10,000
11
PRO TEAMS
NFL, NBA, NHL, MLB and MLS co-brands
12
END BRANDS
One programme, one supply chain
What made it complex
  • Four mat formats — rail, wait station, square and floor — each with its own tooling
  • League and team licensing approvals layered on top of brand approval
  • Order sizes from 20 to 10,000 pieces, run on the same line
Testing & compliance Material and colour approval against brand and team palettes on every run · slip resistance and drainage checked for wet bar service · rubber-compound suitability for food service areas · pre-production samples approved order by order.
The rail is the only permanent placement in a bar. We build it eleven teams and twelve brands at a time.
Full case study available upon request
Spirits & Beverage
27
Orders Delivered — Seven consecutive years, 2019–2026
Case Study 17  ·  Spirits & Beverage

The Condiment & Napkin Caddy Program

Herradura · Knob Creek · Jim Beam · Cruzan · Diplomático · St Germain

Roughly 12,650 condiment and napkin caddies across 27 orders and seven consecutive years wood, bamboo and gold-finish metal.

A condiment caddy is bought for utility and kept for years, which makes it the opposite of a giveaway. City Global.Earth has built them continuously since 2019 beginning with a Knob Creek wood caddy, then Cruzan in bamboo, Jim Beam Black in wood, St Germain in gold-finish metal, and Diplomático and Herradura in wood on near-annual reruns. The category has never had a gap year.

Why the client asked for it Spirits brands wanted a branded object that lives on the bar top rather than in a drawer something a bar actually needs. A caddy holding napkins, straws and garnish earns permanent counter space, because taking it away would leave the bartender with nowhere to put the limes.
27
ORDERS DELIVERED
Seven consecutive years, 2019–2026
~12,650
CADDIES PRODUCED
Small constant runs, 148 to 1,896
9
REORDERS
On a single item — the most-rerun in the book
3
MATERIAL FAMILIES
Wood, bamboo and gold-finish metal
What made it complex
  • Three material families — solid wood, bamboo and plated metal — in one programme
  • Food-service suitability on a surface that holds napkins, straws and cut garnish
  • Wood finish that survives nightly wiping without lifting the brand mark
Testing & compliance Food-service suitability confirmed on all surfaces in contact with napkins, straws and cut garnish · wood and bamboo moisture and finish durability checked for nightly wipe-down · plating adhesion and tarnish resistance on the gold-finish metal caddies · reruns matched to the original approved pre-production sample, order by order.
Build something the bar actually needs and it never leaves the counter.
Full case study available upon request
Spirits & Beverage
1,004
Coolers Delivered — Premium hero item, not a giveaway
Case Study 18  ·  Spirits & Beverage

White Claw 54 qt Cooler with Speakers

Mark Anthony Brands · White Claw

A cooler that pairs, plays, and says the brand’s name out loud a custom Bluetooth voice prompt written into the firmware.

White Claw launched in 2016 under Mark Anthony Brands, the drinks business built by Anthony von Mandl the same company behind Mike’s Hard Lemonade and Mission Hill Family Estate in British Columbia. It did not invent hard seltzer, but it defined it: by 2019 White Claw was the category’s runaway leader and a genuine cultural phenomenon in the United States. Its brand equity lives almost entirely in warm-weather, outdoor, social occasions beach, tailgate, backyard which is exactly the occasion a cooler owns.

Why the client asked for it White Claw wanted a hero premium item rather than a giveaway something a consumer would keep on a patio for years and that would keep working the brand while it sat there.
1,004
COOLERS DELIVERED
Premium hero item, not a giveaway
Custom
BLUETOOTH VOICE PROMPT
The cooler announces the brand on pairing
8 days
TO FULL PROTOTYPE
Steel body, PP liner, twin speakers
28 Feb
IN-HANDS
Delivered on the date
What made it complex
  • Custom Bluetooth firmware — a bespoke voice prompt written for one brand
  • Twin speakers sealed into a cooler body that still has to hold ice
  • Consumer electronics compliance on a food-contact product
Testing & compliance Lab-tested by Zhejiang RTS Test Co., report RTS24X58937FD — PASS on every item. CPSIA Section 101 total lead · California Prop 65 total cadmium · Total phthalates to CPSC 16 CFR 1307 and California A.B.1108 · Bisphenol A · and a full FDA food-contact workup on the polypropylene liner: 21 CFR 177.2600 total extractives, plus 21 CFR 177.1520 density, melting point, maximum extractable fraction and maximum soluble fraction. A further 600 units were withdrawn for compliance sampling before release.
Anyone can print a logo on a cooler. We made it introduce itself.
Full case study available upon request
Spirits & Beverage
30,959
Copper Mugs — Across the ordering windows
Case Study 19  ·  Spirits & Beverage

Jägermeister — The Copper Mule Mugs

Jägermeister · Mast-Jägermeister US

reordered window after window.

Jägermeister was created in 1934 in Wolfenbüttel by Curt Mast, a keen hunter, from fifty-six botanicals the recipe unchanged and still secret. The name means “master hunter” and the stag with the glowing cross comes from the legend of Saint Hubertus. Still family-owned, the brand was rebuilt in the United States through bar culture rather than advertising, which makes the physical serve the most valuable brand real estate it owns.

Why the client asked for it Jägermeister is poured behind the bar, not seen on television, and the brand wanted the vessel itself to be recognisable something a bartender reaches for by habit and a drinker photographs, rather than a coaster nobody looks at.
30,959
COPPER MUGS
Across the ordering windows
12 oz
SERVE SIZE
Sized for the bar, not for a shelf
FCS
COMPLIANCE FILE
Food-contact documentation on record
What made it complex
  • A copper finish that has to survive nightly bar service and washing
  • Food-contact compliance and lining suitability for acidic serves
  • Runs of 250 pieces kept economically viable and properly tooled
Testing & compliance Food-contact compliance on the copper mugs, including lining suitability for acidic serves · finish and tarnish resistance assessed for nightly bar service · pre-production samples approved on every one of the three runs.
The serve is the advertisement. Build the serve.
Full case study available upon request
Spirits & Beverage
9
Programs Delivered — Bar goods, drinkware, events and displays
Case Study 20  ·  Spirits & Beverage

Red Bull — Nine Programs Across the Bar

Red Bull North America

Nine programs for Red Bull from 30,000 bar mats to a can that floats in mid-air on a magnetic field.

Red Bull was founded in 1987 by Dietrich Mateschitz, who licensed a Thai tonic called Krating Daeng and built around it what is arguably the most successful marketing company of the modern era. It sells roughly twelve billion cans a year, and it does it almost entirely without conventional advertising owning Formula One teams, football clubs, cliff-diving series and Flugtag instead. For a brand that sells presence rather than product claims, the physical object in the room is the campaign.

Why the client asked for it Red Bull does not advertise so much as occupy a space the bar, the event, the athlete so it needs the physical objects in that space to carry the brand instead of a media buy.
9
PROGRAMS DELIVERED
Bar goods, drinkware, events and displays
103,108
UNITS PRODUCED
Across the account
Levitating
CAN DISPLAY
A bespoke magnetic engineering build
30,000
BAR MATS
The single largest run on the account
What made it complex
  • A magnetic levitating display — electromagnetics, not moulding
  • Nine unrelated categories: rubber, paper, steel, moulding and print
  • Bar mats specified for nightly commercial abuse rather than promotional life
Testing & compliance Pre-production samples approved on every programme, with four documented PPS rounds on the 16 oz reusable can (March, May, August and November 2014) covering stopper-rib function, closure section and the ABS-to-PP material change · food-contact suitability on all drinkware and ice-cube runs.
Red Bull does not buy products. It occupies places. We build the places.
Full case study available upon request
Spirits & Beverage
24
Programs Won — Five consecutive years, 2020–2024
Case Study 21  ·  Spirits & Beverage

Sipsmith × Wimbledon — The US Activation

Sipsmith London Dry Gin · Beam Suntory

Twenty-four programs in five years for Sipsmith including the Wimbledon garden games range and a copper swan pin reordered six times.

Sipsmith opened in Hammersmith in 2009 as the first copper-pot gin distillery licensed in London in almost two hundred years the founders had to change British law to do it, ending a prohibition dating to 1820, and that single act is credited with starting the craft gin boom. The swan is its emblem, and Wimbledon, where Sipsmith is an official partner, is the most valuable fortnight in its calendar.

Why the client asked for it Sipsmith sells a very English kind of luxury, and its flagship moment is Wimbledon so the brand needed objects that felt like a garden party rather than promotional product, and a partner who could produce a wooden games set and a recycled sampling cup with equal seriousness.
24
PROGRAMS WON
Five consecutive years, 2020–2024
~147,600
UNITS PRODUCED
Pins, cups, games and packaging
20,950
COPPER SWAN PINS
Six separate runs — the signature item
rPET
SAMPLING CUPS
110,500 across four runs
What made it complex
  • Order quantities from 22 pieces to 67,500 in the same account
  • Wooden games built to look like heirlooms, not promotional product
  • Recycled rPET specified across every sampling cup run
Testing & compliance Food-contact compliance on all rPET sampling cups, with recycled content verified to specification · wood finish, moisture and splinter checks on the garden games range · nickel-release and skin-contact testing on the copper swan lapel pins · pre-production samples approved on every run · colour proofed to brand standard across all print.
A garden party does not look like a promotion. That is the whole brief.
Full case study available upon request
Spirits & Beverage
2
Configurations — Three-bottle and five-bottle
Case Study 22  ·  Spirits & Beverage

Perrier-Jouët Custom Bottle Glorifier

Pernod Ricard · Perrier-Jouët

Two bespoke glorifiers in metal, brass and acrylic furniture-grade display for a bottle that is itself a piece of Art Nouveau design.

Perrier-Jouët was founded in 1811 in Épernay by Pierre-Nicolas Perrier and Adèle Jouët, and became known for a lighter, floral style of champagne. In 1902 the Art Nouveau artist Émile Gallé painted the white anemone motif that still defines its Belle Époque bottle, making the house as much an art brand as a champagne one. It is part of the Pernod Ricard portfolio today.

Why the client asked for it Pernod Ricard needed a display worthy of a Belle Époque bottle for prestige on-premise and duty-free accounts, where a plastic riser would have cheapened the brand.
2
CONFIGURATIONS
Three-bottle and five-bottle
Brass
SOLID HANDLES
With acrylic display windows
33
UNITS BUILT
Low volume, no compromise on finish
What made it complex
  • Mixed-material build — metal body, brass handles, acrylic windows
  • Two separate configurations tooled and produced in parallel
  • Luxury finish tolerances: no visible weld, seam or tool marks
Testing & compliance Lab-tested by Zhejiang RTS Test Co., report RTS25X64356FDBG1 — PASS on every item, across the transparent acrylic glazing and the metal and brass components. California Prop 65 total lead · CPSIA Section 101 total lead · Prop 65 total cadmium · Total phthalates to CPSC 16 CFR 1307 and California A.B.1108 · Bisphenol A · FDA 21 CFR 177.1010 and 21 CFR 175.300 non-volatile extractives.
Thirty-three units, finished like furniture. Craft does not require volume.
Full case study available upon request
Spirits & Beverage
5,000
Units Delivered — Complete hitchhiker sets
Case Study 23  ·  Spirits & Beverage

Herradura Horseshoe Vessel with Stopper

Brown-Forman

The brand’s own horseshoe, engineered into a borosilicate glass drinking vessel that clips to the bottle at shelf and gets kept long after.

Herradura was founded in 1870 at Hacienda San José del Refugio in Amatitlán, Jalisco, and takes its name "horseshoe" from a horseshoe found on the property. It is one of the oldest tequila houses in Mexico and is credited with producing the first 100% blue agave tequila. Brown-Forman acquired the brand in 2007, and the horseshoe remains its most recognisable mark.

Why the client asked for it Brown-Forman wanted an on-shelf gift-with-purchase that would lift the bottle above competing tequilas without a price promotion.
5,000
UNITS DELIVERED
Complete hitchhiker sets
Glass
HIGH BOROSILICATE
Premium material, not moulded acrylic
Custom
TOOLED FROM SCRATCH
Built around the brand’s own emblem
What made it complex
  • Horseshoe geometry in high borosilicate glass — asymmetric, curved and still functional as a vessel
  • Stopper had to seal reliably while matching the emblem's proportions
  • Bottle-neck hitchhiker clip engineered to survive transit and shelf handling
Testing & compliance Drop test · Food-contact safety (FDA / LFGB) · California Prop 65 · Thermal shock on borosilicate glass · Stopper seal and leak test · Clip retention test · Carton drop test
The brand’s oldest symbol, re-engineered into something a customer keeps.
Full case study available upon request
Spirits & Beverage
16,840
Stag Side Cars — Two SKUs on one tool
Case Study 24  ·  Spirits & Beverage

Jägermeister — The Stag Side Car

Jägermeister · Mast-Jägermeister US

The Jägermeister stag.

Jägermeister was created in 1934 in Wolfenbüttel by Curt Mast, a keen hunter, from fifty-six botanicals. The name means “master hunter”, and the stag with the glowing cross between its antlers comes from the legend of Saint Hubertus the most recognisable emblem in the spirits aisle, and one the brand has protected for ninety years.

Why the client asked for it Every spirits brand owns a logo. Very few own an animal.
16,840
STAG SIDE CARS
Two SKUs on one tool
Cast
NOT PRINTED
Sculptural tooling of the brand emblem
2
SKUS, ONE TOOL
No second tooling charge for the variant
What made it complex
  • A cast emblem — sculptural tooling, not a printed logo
  • Antler and cross definition that has to read at arm’s length
  • A shot glass held securely on a wet bar top
Testing & compliance Sculptural sample and tooling approval on the cast stag before release · trademark fidelity checked in three dimensions · stability and shot-glass retention assessed on a wet bar surface · pre-production samples approved on both runs.
Every brand owns a logo. Very few own an animal — so we cast it.
Full case study available upon request
04

Fundraising

4 programs
Fundraising
3,000,000
Keychains Produced — The largest unit count in our history
Case Study 25  ·  Fundraising

GAO COOP 3D Keychains

Great American Opportunities · the COOP fundraising program

Three million 3D collectible keychains for a national school fundraising programme the largest unit count in City Global history.

Great American Opportunities has run school and youth-group fundraising programmes out of Nashville for decades, built on the simple mechanic of a prize a child wants badly enough to go door to door for. Its COOP character programme turned that mechanic into a collectible universe, and the keychains were the prize at the centre of it.

Why the client asked for it School fundraising lives or dies on the prize. GAO needed a collectible children would actually want to earn, produced at a scale that could reach every school in its national program.
3,000,000
KEYCHAINS PRODUCED
The largest unit count in our history
15
QUOTE ROUNDS
Before a single tool was committed
5
COMPONENT TYPES
Keychain, LED, foil bag, insert, sticker
What made it complex
  • Three million pieces against a fixed school-year fundraising calendar
  • A character set means multiple moulds tooled and validated in parallel
  • Electronics (LED rooster) and moulded plastic in one bill of materials
Testing & compliance Children’s product safety (CPSIA) · Small-parts and choke-hazard testing · Phthalate and lead content · Battery safety (LED component) · Rhinestone adhesion and pull test · Drop test
Three million pieces, and a child has to want the third one as much as the first.
Full case study available upon request
Fundraising
2,500,000
Units Produced — 2,000,000 figures and 500,000 collector cards
Case Study 26  ·  Fundraising

Great American Space Coop — Season Two

Great American Opportunities (GAO) · school fundraising

Twelve characters, two and a half million pieces, and a second season from a client who had already sold three million of the first.

Great American Opportunities has run school and youth-group fundraising programmes in the United States since 1975, operating out of Nashville as part of the Southwestern Company a business whose roots in student selling go back to 1855. Its model depends on products a student can carry, explain and sell in a single doorstep conversation, at a price a neighbour will agree to without thinking twice. That constraint, not fashion, drives every decision on the product.

Why the client asked for it The first COOP season sold three million keychains, so GAO came back for a follow-up that could not simply be the same bird again it needed a new world, a new reason to collect, and a price that still worked for a school fundraiser.
2,500,000
UNITS PRODUCED
2,000,000 figures and 500,000 collector cards
12
CHARACTERS TOOLED
A complete collectible universe
2 seasons
SAME CLIENT
Roughly 5.5 million units all-in
What made it complex
  • Twelve separate character tools, all landing on one ship date
  • Glow-in-the-dark resin and non-white vinyl each carrying their own cost
  • 500,000 collector cards added as a second PO mid-programme
Testing & compliance TO CONFIRM — a children’s collectible at this volume requires ASTM F963 and CPSIA small-parts and lead testing; the job 2232 report is not yet located.
Twelve characters is not twelve products. It is one reason to buy four.
Full case study available upon request
Fundraising
1,101,200
Units Across 3 Skus — Cows, lenticular keychains, sticky pads
Case Study 27  ·  Fundraising

Cherrydale 3D COW Collectibles

Cherrydale Fundraising · national school programmes

Over 1.1 million collectibles across three concurrent programmes in one fundraising season.

Cherrydale Fundraising has supplied school and community fundraising programmes across the United States for more than a century.

Why the client asked for it Cherrydale needed a fresh collectible for its national school fundraising catalogue but appealing enough that children would keep collecting.
1,101,200
UNITS ACROSS 3 SKUS
Cows, lenticular keychains, sticky pads
800,640
COW COLLECTIBLES
Single programme, 2018
3
CONCURRENT PROGRAMMES
Run through one season
What made it complex
  • Three separate programmes produced concurrently in one fundraising season
  • Fundraising economics — fractions of a cent decide whether a programme runs
  • Lenticular printing and 3D moulding are entirely different disciplines
Testing & compliance Children’s product safety (CPSIA) · Small-parts and choke-hazard testing · Phthalate and lead content · Lenticular print durability · Adhesive safety (sticky pads) · Drop test
Full case study available upon request
Fundraising
17
Programs Delivered — 2016 through 2020, one account
Case Study 28  ·  Fundraising

Girl Scouts — Seventeen Programs, Five Years

Girl Scouts of the USA · Girl Scouts of Iowa · via Great American Opportunities

Seventeen programs over five years for the Girl Scouts 195,000 units, and CPSIA passed every time.

The Girl Scouts were founded in 1912 by Juliette Gordon Low in Savannah, Georgia, with eighteen girls; the organisation has since served more than fifty million American women. Its product-sales programs are the largest girl-led business in the world, and they exist to teach commerce goal-setting, money handling, customer service not merely to raise funds. That makes the merchandise itself part of the curriculum, and puts an unusually high floor under what is acceptable to sell.

Why the client asked for it A Girl Scout has to be able to sell the product herself, so every item had to be instantly likeable at a doorstep price and every item had to be safe enough for an organisation that cannot afford a single recall.
17
PROGRAMS DELIVERED
2016 through 2020, one account
194,787
UNITS PRODUCED
Across every program
CPSIA
PASSED EVERY TIME
Independent lab, program by program
7
PRODUCT TYPES
Squishies, plush, pouches, electronics, pillows, VR
What made it complex
  • Children’s product for a national youth organisation — zero tolerance for a recall
  • Seven unrelated categories, from injection-moulded squishies to Bluetooth headphones
  • CPSIA testing commissioned and passed on every line, not sampled across them
Testing & compliance CPSIA testing commissioned per product line and passed every time: cat-ear headphones PASS (January 2017) · GSUSA VR viewers PASS (February 2017) · VR goggles PASS · Breezy phone fan tested and cleared · fawn squishy tested, retested and cleared. Total lead and phthalates on every moulded and printed component · small-parts assessment on keychain and squishy formats · pre-production sample approval on each run.
An organisation for children cannot afford one bad product. That is why they kept coming back.
Full case study available upon request
03

Travel & Hospitality

3 programs
Travel & Hospitality
46
Release Orders — Rolling schedule against PO#36421
Case Study 29  ·  Travel & Hospitality

American Airlines Onboard Blankets

American Airlines

769,890 onboard blankets, released 46 times over nine months into two distribution hubs logistics as the product.

American Airlines traces to 1930, when eighty small carriers were consolidated into American Airways, and it flew the first commercially viable transcontinental service in the United States. Its polished-aluminium livery and Vignelli-era eagle became two of the most recognised marks in aviation. Today it is the largest airline in the world by fleet size, and its onboard product is specified to airline standards.

Why the client asked for it American Airlines needed onboard blankets for its entire fleet on a rolling release schedule the airline cannot hold inventory, so product had to arrive continuously, not in one drop.
46
RELEASE ORDERS
Rolling schedule against PO#36421
769,890
BLANKETS DELIVERED
Verified to the unit against invoices
2
DISTRIBUTION HUBS
Phoenix and MCLO, direct from port
What made it complex
  • Forty-six release orders across 27 invoices, each with its own shipment and delivery date
  • Zero client warehousing — late delivery means an aircraft flies without blankets
  • Four ocean lanes run in parallel (Ningbo and Shanghai to Seattle and Long Beach)
Testing & compliance Third-party QC inspection (InTouch) · Textile flammability · Fabric weight and hand-feel approval · Colour matching to airline brand standards · Carton drop and stack test · Pre-production sample approval
An airline cannot warehouse. Getting it there on the day is the whole job.
Full case study available upon request
Travel & Hospitality
961,920
Mallets Delivered — 686,016 American · 275,904 United
Case Study 30  ·  Travel & Hospitality

The Airline Ice Mallet Programme

American Airlines · United Airlines

961,920 onboard ice mallets across 43 repeat runs two competing airlines, one production line, five straight years.

American Airlines traces to 1930 and is today the largest airline in the world by fleet size. United, founded on the 1926 airmail contracts that became Boeing Air Transport, runs the most comprehensive global route network of any United States carrier. They are direct competitors on nearly every domestic trunk route and both galleys have been supplied from the same tooling since 2021.

Why the client asked for it Cabin crew break ice by hand on every premium-cabin service, and the tool has to be light, safe in a galley and cheap enough to replace constantly so both airlines buy it on a standing repeat cycle rather than as a project.
961,920
MALLETS DELIVERED
686,016 American · 275,904 United
43
REPEAT RUNS
Reordered every two to four months
2
AIRLINES SERVED
Supplied concurrently since 2021
What made it complex
  • Two direct competitors supplied concurrently from the same line, with separate branding and separate release schedules
  • Delivery cadence set by cabin consumption, not by a purchase calendar — a late run means a galley works without the tool
Testing & compliance Food-contact material compliance for galley service · handle pull and impact testing on every tooling batch · weight and dimension conformity to airline galley spec · pre-production sample approval run by run · audited factory, inspected to ANSI/ASQ Z1.4.
Nobody will ever photograph an ice mallet. Both airlines have bought it forty-three times.
Full case study available upon request
Travel & Hospitality
6,624
Mugs Delivered — 3,312 in each of two colourways
Case Study 31  ·  Travel & Hospitality

Norm's Restaurants Ceramic Coffee Mugs

Bond Projects · Norm's Restaurants

6,624 oversized 15 oz ceramic mugs for a 1949 Los Angeles institution merchandise customers pay for, not a giveaway.

Norm's was founded in 1949 in Los Angeles by Norm Roybark, who started with a single used-car-lot-turned-coffee-shop and built one of Southern California's best-known diner chains. Its La Cienega location is a designated Los Angeles Historic-Cultural Monument and a landmark of Googie architecture. The brand still trades on round-the-clock service and bottomless coffee.

Why the client asked for it Norm’s wanted retail merchandise that felt like the diner itself something a customer would pay for and take home, not a giveaway.
6,624
MUGS DELIVERED
3,312 in each of two colourways
15 oz
OVERSIZED
Heavy-gauge ceramic body
2
COLOURWAYS
Glaze matched across kiln batches
What made it complex
  • Heavy-gauge 15 oz ceramic body — weight and balance were the product
  • Glaze and logo colour matched across two colourways and two kiln batches
  • Breakage risk managed through packaging design, not padding volume
Testing & compliance Food-contact safety (FDA / LFGB) · Lead and cadmium leach test · California Prop 65 · Dishwasher and microwave cycle test · Glaze crazing and thermal shock · Drop test · Carton drop and stack test
A 1949 diner and a 15-ounce mug. Good products do not need to be complicated.
Full case study available upon request
03

Sports & Live Events

3 programs
Sports & Live Events
612,859
Units Delivered — Across the full volunteer kit
Case Study 32  ·  Sports & Live Events

FIFA World Cup 26™ Volunteer Program

FIFA World Cup 26™ · official volunteer programme

The volunteer kit for the largest World Cup ever staged 612,859 pieces across five products, five factories and three languages.

The 2026 FIFA World Cup is the largest in the tournament’s history 48 teams, 104 matches, and the first edition co-hosted by three nations. Its volunteer workforce runs to tens of thousands of people across sixteen host cities, and the Volunteer Programme kit is the most widely distributed piece of physical product at the tournament it came to City Global.Earth through the same route as the Casamigos shaker opposite.

Why the client asked for it FIFA had to outfit the volunteer workforce of the largest World Cup ever staged, and needed one partner who could hold licensed artwork across cotton, recycled polyester, electronics, metal and print and land all of it before the tournament opened.
612,859
UNITS DELIVERED
Across the full volunteer kit
5
PRODUCT DISCIPLINES
Cotton, rPET, electronics, metal, print
16
HOST-CITY DESIGNS
One magnet artwork per host city
What made it complex
  • Five unrelated manufacturing disciplines, three Chinese cities
  • A rechargeable Bluetooth speaker at 66,851 units — battery, firmware and audio QC
  • Sixteen magnet artworks and ten pin designs, each separately approved
Testing & compliance Chemically tested by Zhejiang RTS Test Co. — all five SKUs PASS on California Prop 65 total lead and total cadmium, total phthalates to CPSC 16 CFR 1307 and California A.B.1108, and bisphenol A: cooling towel RTS25X65036SL · lapel pins RTS25X68717SL · host-city magnet RTS25X67951SL · clip-on speaker RTS25X69594SLBG1 · beach towel RTS26X07577SL. Every SKU then inspected by Testcoo to ANSI/ASQ Z1.4 and returned CONFORM inside AQL, the speaker across three separate batches with a full electronics field test — Bluetooth pairing, battery voltage and working current at 295.6–313 mA against a 300 mA spec.
Five products, five factories, one tournament that will not wait. That is the work.
Full case study available upon request
Sports & Live Events
435,000
Cups Delivered — Across five consecutive seasons
Case Study 33  ·  Sports & Live Events

Del Mar Racetrack 3D Lenticular Cups

Del Mar Fairgrounds & Racetrack · Premier Food Services

Five consecutive seasons and 435,000 cups the collectible that turns a concession purchase into a keepsake.

Del Mar Racetrack opened in 1937 on the San Diego County fairgrounds, built by a group of Hollywood investors that famously included Bing Crosby, who is said to have greeted the first guests at the gate himself. ‘Where the Turf Meets the Surf’ has been its line ever since, and the summer meet remains one of the most social race meetings in American racing. The venue is operated by the 22nd District Agricultural Association, a California state agency, with Premier Food Services running concessions and its collectible cup is a season tradition rather than a giveaway.

Why the client asked for it Del Mar’s opening-day cup is a collectible fans keep, so it had to do something a printed cup cannot and it had to be in the concession stands before the gates opened.
435,000
CUPS DELIVERED
Across five consecutive seasons
5
SEASONS WON
Every season since 2023
87,000
CUPS PER SEASON
Average order across five seasons
What made it complex
  • Lenticular lens-pitch and frame-count registration held at 60,000-plus units a season
  • New race artwork re-proofed every year against the same lens specification
  • A food-contact cup at 44.5 g that still survives a full day in a stadium
Testing & compliance Repeat item on a qualified platform — no new chemical battery on the 2026 rerun. Validation is inspection-based: Testcoo Final Random Inspection 260518093117649R1 returned CONFORM on a 315-cup sample inspected to ANSI/ASQ Z1.4 — zero critical and zero major defects. Nine field tests all conform, including a 1.5 m free-fall drop onto concrete repeated three times with no breakage · capacity · water leakage · wobble · 8° stability · odour · barcode and dimensional verification.
A fan will keep a cup that moves. That is the whole brief.
Full case study available upon request
Sports & Live Events
3
Marques Liveried — AMG GT3, Audi R8 GT4, Porsche GT4
Case Study 34  ·  Sports & Live Events

City Global Racing — A Motorsports Brand, Built From Zero

CrowdStrike · Amazon Web Services · Ceramic Pro · Jason Bell Racing

A complete motorsports identity car livery, Sparco driver suits, crew apparel and paddock merchandise designed and produced in-house across three marques, three race series and eight sponsor brands.

City Global Racing was City Global.Earth’s own motorsports programme, run across the 2018–2019 seasons with GMG Global Motorsports Group in SRO Motorsports Group series as the CrowdStrike and AWS Mercedes-AMG GT3, an Audi R8 GT4 under Audi Sport customer racing, and a Porsche GT4 Clubsport for Jason Bell Racing. Everything the fan could see was designed in-house by Chris Wales.

Why the client asked for it A GT3 car is the largest single canvas in sponsorship but a livery is worthless if the driver suit, the crew shirts, the hats and the hero cards do not read as the same brand at 150 miles an hour and at arm’s length. They asked for one team to design and produce all of it.
3
MARQUES LIVERIED
AMG GT3, Audi R8 GT4, Porsche GT4
3
SRO RACE SERIES
Blancpain GT WC, GT4 and TC America
8
SPONSOR IDENTITIES
Co-existing on one set of surfaces
12+
PRODUCT CATEGORIES
Suits, wraps, apparel, paddock merchandise
What made it complex
  • Three motorsport brand guidelines — AMG, Audi Sport and SRO
  • Driver suits and crew shirts to fixed SRO layout specification
  • Eight sponsor identities balanced on one car without losing hierarchy
Testing & compliance Livery artwork approved against AMG Customer Racing, Audi Sport and SRO brand guidelines · driver suit and crew shirt layouts checked to series specification · Sparco Infinity 100 homologated panel and seam positions respected in all artwork · 3M 1080 film colour verified at multiple viewing angles · embroidery strike-offs approved before production.
A livery only works if the suit, the hat and the hero card read as the same brand. That is why one team should design all of it.
Full case study available upon request
03

Attractions & Family

3 programs
Attractions & Family
52,830
Garments Delivered — Across three won seasons
Case Study 35  ·  Attractions & Family

North American Midway — Uniform Program

North American Midway Entertainment

Three seasons, 52,830 garments the entire front-of-house identity for the largest travelling midway in North America.

North American Midway Entertainment was formed in 2004 from the merger of several of the continent’s oldest travelling carnival operators, including Conklin Shows, Astro Amusement and Farrow Shows. Headquartered in Farmland, Indiana, it is today the largest travelling outdoor amusement company in North America, running the midway at many of the biggest state and provincial fairs in the United States and Canada. Its brand is experienced almost entirely through its people which is what makes the uniform programme the brand programme.

Why the client asked for it NAME’s staff are the only version of the brand a fairgoer ever touches, and the entire front-of-house workforce has to be outfitted before the first gate opens.
52,830
GARMENTS DELIVERED
Across three won seasons
28 Feb
IN-HANDS, EVERY YEAR
Delivered on the date, three seasons running
4
GARMENT TYPES
Half-zips, rain jackets, polos, caps
What made it complex
  • A 70-day production window against an immovable season-opening date
  • PMS dye-lot control held across three separate production years
  • A size curve built for a workforce that turns over between fairs
Testing & compliance Apparel programme — no chemical or safety battery required. Validation is inspection-based: QIMA report Q2601512258 returned PASS on a 315-garment sample inspected to ANSI/ASQ Z1.4 — zero critical defects, six major against ten allowed and twelve minor against fourteen allowed, a 5.71% defect rate, within AQL. · Pre-production fit approval on every style · PMS dye-lot verification against the prior season’s garment.
Their staff are the brand. The uniform is not merchandise, it is the storefront.
Full case study available upon request
Attractions & Family
6 seasons
Consecutive Years — 2014 through 2019, every year won
Case Study 36  ·  Attractions & Family

Los Angeles Zoo — Six Consecutive Seasons

GLAZA (Greater Los Angeles Zoo Association)

Six straight seasons with one zoo plush, drinkware, lenticular cups and biodegradable packaging, all child-safety tested.

The Los Angeles Zoo opened in Griffith Park in 1966 and today holds roughly 1,800 animals across some 270 species, a number of them critically endangered. GLAZA, the Greater Los Angeles Zoo Association, it pays for the work. The zoo’s California condor recovery programme is among the most successful species rescues ever attempted.

Why the client asked for it A zoo’s retail and food service has to do two jobs at once raise money for conservation and teach a child something so every item has to carry the animal, the fact and the brand without feeling like merchandise.
6 seasons
CONSECUTIVE YEARS
2014 through 2019, every year won
41,500
PLUSH ANIMALS
Jaguars, flamingos and meerkats verified
4
PRODUCT CATEGORIES
Plush, drinkware, packaging and lenticular
100%
BIODEGRADABLE MEAL BOX
Sustainability held as a spec, not a claim
What made it complex
  • Children’s plush — the most heavily regulated category we handle
  • Species-accurate sculpting approved by the zoo’s own animal staff
  • Four unrelated manufacturing categories held to one brand standard
Testing & compliance Independent third-party testing and inspection commissioned on every plush season, job by job: TUV inspection on job 1278 (2014) · InTouch Services QC on job 1540 (2015) · ASTM plush-safety testing approved on the hippo programme · a dedicated inspection on the tiger programme. Sampling to ANSI/ASQ Z1.4 at an audited factory.
A child keeps the animal they met. That is a conservation donation that lasts fifteen years.
Full case study available upon request
Attractions & Family
8
Programs Delivered — Four midway and fair operators, 2012–2019
Case Study 37  ·  Attractions & Family

Midway & Fair Flags — Eight Programs

Kissel Entertainment · Iowa State Fair · Southeast Fair · Reithoffer

Eight flag programs across four midway and fair operators small orders, produced domestically, delivered before the gates open.

American travelling carnivals date to the 1893 Chicago World’s Columbian Exposition, and the business is still largely family-run: Kissel Entertainment, Reithoffer Shows and the state and regional fairs they serve are multi-generational operations whose whole season can turn on a few weeks of good weather. The Iowa State Fair alone draws more than a million people a year. Sponsor visibility across a crowded midway is sold by the foot.

Why the client asked for it A midway is a visual business sponsors pay to be seen from across the lot, and a faded or fraying flag reads as a tired fair. Operators reorder flags because the last set finally wore out, not because they want something new.
8
PROGRAMS DELIVERED
Four midway and fair operators, 2012–2019
1,058
FLAGS PRODUCED
Sponsor flags and backpack flags
Domestic
PRODUCTION
Sewn in the United States
190 gsm
FLAG MATERIAL
Specified for a full outdoor season
What made it complex
  • Order quantities as low as two pieces, handled to the same standard
  • Domestic sourcing chosen deliberately to beat a fair opening date
  • 190 gsm material specified after testing a lighter option
Testing & compliance Domestic production through Flagworld to US manufacturing standards · material weight verified at 190 gsm after a lighter option was quoted and rejected · sewn-edge and grommet inspection before release · colour proofed against each sponsor’s artwork · carton marks approved for direct-to-fairground delivery.
Nobody notices a good flag. They notice a faded one.
Full case study available upon request
02

Music & Entertainment

2 programs
Music & Entertainment
10 weeks
End To End — Design, production and arena delivery
Case Study 38  ·  Music & Entertainment

A$AP Rocky — Tour Merchandise

AWGE

A full arena tour's merchandise programme designed, produced and delivered to the venue on the tour's schedule, not the factory's.

A$AP Rocky emerged from Harlem in 2011 with a sound and a visual language that pulled hip-hop toward high fashion. In 2015 he formalised his creative collective as AWGE a label, design studio and film imprint that has since worked across music, runway and product. His 2019 North American tour, and the A$AP YAMS tribute programme honouring the collective's late co-founder, were both merchandised through this work.

Why the client asked for it A tour cannot wait. Merchandise had to be designed, produced and delivered to arenas on a schedule set by the routing, with drops timed to the tour and to the A$AP YAMS tribute.
10 weeks
END TO END
Design, production and arena delivery
6+
ARENA DELIVERIES
The Forum, Place Bell, Ricoh and more
2
PROGRAMS
Tour merchandise and the A$AP YAMS drop
What made it complex
  • Fixed, unmovable show dates across a live North American routing
  • Per-venue split shipments — five separate freight invoices in five weeks
  • Cut-and-sew apparel, screen print and accessories in one programme
Testing & compliance Apparel fabric and shrinkage testing · Print durability and wash test · Colour approval to artist creative · Fit and size-run approval · Pre-production sample sign-off per SKU
The tour date does not move. Everything else has to.
Full case study available upon request
Music & Entertainment
4
Separate Builds — Invoiced A, B, C and D
Case Study 39  ·  Music & Entertainment

The Mitchells vs. the Machines — Wooden Moose (Sony Animation)

Sony Pictures Animation · The Mitchells vs. the Machines

A carved wooden moose with a laser-burned logo built from scratch for a studio marketing campaign, four times over.

Sony Pictures Animation, founded in 2002, is the house behind Spider-Man: Into the Spider-Verse. The Mitchells vs. the Machines, its 2021 feature, was built around handmade objects, and the hand-whittled wooden moose became the film’s most beloved artefact Sony later hid the same moose on Miles Morales’s shelf in Across the Spider-Verse as an Easter egg.

Why the client asked for it A studio marketing team needed a physical object that felt handmade rather than manufactured something that would read as a real prop on camera and in a room, not as promotional merchandise.
4
SEPARATE BUILDS
Invoiced A, B, C and D
Carved
SOLID WOOD
Laser-burned logo, no printing
Easter egg
IN THE SPIDER-VERSE
The same moose, hidden in a later Sony film
3
QUOTE ROUNDS
Two factories sourced and compared
What made it complex
  • A one-of-a-kind carved object with no existing tooling or catalogue equivalent
  • Wood grain and finish consistency across four separate builds
  • A laser-burned mark that has to stay legible on an irregular surface
Testing & compliance Paid pre-production sample approved before the build was released · third-party inspection report on file for job 2755 · finish, grain and laser-burn legibility checked build to build · carton marks and packing specification approved before air shipment.
Some briefs are not about volume. They are about whether the thing feels real.
Full case study available upon request
Figures are unit volumes, order counts and program years from our own records. Commercial terms are never published. Brand names appear with permission.
To request a full case study, contact CityGlobal.Earth.

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